In an effort to handle the rising pressures of shortening manufacturing cycles and enhancing productiveness whereas decreasing prices, Pegatron, a number one electronics producer primarily based in Taiwan, has adopted AI-enabled digital twin expertise. The initiative is a part of a broader pattern amongst producers to put money into industrial digitalization and superior applied sciences.
Pegatron’s Digital Twin Initiative
Pegatron builders are using NVIDIA AI, NVIDIA Omniverse, and Common Scene Description (USD) to create PEGAVERSE, a classy digital twin platform. This platform permits engineers and manufacturing unit managers to collaboratively plan, simulate, and optimize their manufacturing traces, offering real-time insights into amenities, gear, and upkeep duties. In response to NVIDIA Technical Weblog, the platform has enabled Pegatron groups to rapidly establish and resolve operational points.
Andrew Hsiao, Affiliate Vice President for the AI Improvement Division at Pegatron, highlighted the advantages of PEGAVERSE, stating, “With PEGAVERSE, we simply combine all our sources into the digital world, from design, optimization, upkeep, and operations. It fulfills our want for real-time visibility, predictive upkeep, course of optimization, distant operations, high quality assurance, danger administration, innovation, and price discount in our manufacturing operations.”
Utilizing Digital Factories to Optimize Operations
The PEGAVERSE platform helps a wide range of use instances, together with predictive upkeep, course of optimization, useful resource planning, distant monitoring, and high quality management. Initially developed by a crew of 15, the challenge has expanded to over 100 builders, together with consultants in 3D modeling, computational fluid dynamics (CFD), finite factor evaluation (FEA), AI, information engineering, and full-stack growth.
The platform options three core parts:
PEGAAi: An MLOps deep studying platform with no-code and low-code capabilities that streamline and automate information assortment, labeling, coaching, deployment, and monitoring.
Massive Language Fashions (LLMs): These fashions allow engineers to develop custom-made automation processes, including flexibility and intelligence to their design and manufacturing workflows.
Digital Twin Applied sciences: These applied sciences permit for the creation of correct, large-scale digital manufacturing environments used for mannequin coaching and simulation.
With PEGAVERSE, Pegatron has established 5 digital factories throughout Taiwan, India, Indonesia, China, and Vietnam. These digital environments are used to observe operations remotely and run simulations to establish bottlenecks and optimize manufacturing traces.
Unified Instruments and Information with OpenUSD
One of many important challenges Pegatron confronted was connecting completely different instruments and information to create real-time, physics-based fashions of their amenities. Utilizing OpenUSD, an extensible framework for 3D worlds, Pegatron builders built-in numerous information, instruments, and processes inside the PEGAVERSE platform. This integration has accelerated the design, simulation, and growth of automated gear and manufacturing traces.
Hsiao emphasised the significance of OpenUSD, likening it to HTML’s function within the progress of the Web. “Within the age of AI, there’s a want for requirements that may describe extra real-world info, and OpenUSD fills this hole,” he stated. “We see OpenUSD as a brand new type of the digital asset—it will likely be the muse for establishing new processes and administration rules to extend effectivity and create greater worth for our clients.”
Enhancing Digital Twin Experiences with IoT and Generative AI
Pegatron has additionally built-in generative AI and IoT applied sciences into PEGAVERSE. Their in-house IoT service, PEGAAIoT, supplies real-time insights, distant management, and log replay options. AI brokers powered by NVIDIA NeMO allow engineers to work together with the digital factories utilizing pure language, facilitating fast entry to essential info.
Moreover, NVIDIA Isaac Sim and NVIDIA Metropolis platforms are used to coach notion AI fashions, simulate and fine-tune robotic techniques, and develop automated optical inspection workflows. These instruments assist guarantee the standard and effectivity of Pegatron’s manufacturing traces.
By leveraging AI, Omniverse, and OpenUSD, Pegatron goals to repeatedly enhance and rework its manufacturing operations, benefiting from real-time insights and predictive analytics offered by AI-enabled digital twins.
Picture supply: Shutterstock
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